Poor Fiber Cleave: Angled or chipped cleaves prevent proper core alignment. Dirty Fibers: Dust, oil, and residue reduce splice quality. Misalignment: Incorrect positioning of fibers leads to light leakage. Core vs Cladding Mismatch: Using different fiber types without adjustment. Fibre fusion splicers are critical instruments in modern optical fibre installation and maintenance. When properly maintained and operated, they produce low-loss, high-strength splices. Focus on core mismatch. That is why we prepared this overview of common Splicing Issues – to help you recognize what you are seeing on the screen and adjust your workflow to achieve stable, low-loss splices. Many splicing problems can be avoided by performing Arc Calibration every time you start working in new conditions. The fusion splicer flags every kind of problem with its own visual signature, but the troubleshooting is the same: identify the defect, find the root cause, fix it, and re-splice. While the Sangken Splicing machines are designed for high-precision work, even the best equipment requires proper troubleshooting when splices fall outside of. This guide reveals the secrets to fusion splicing with little fluff—just proven, straightforward techniques refined from years of work in the field. The guide provides the complete workflow, covering safety precautions, tool selection, fiber preparation, fusion operation, quality control, and.